Creating aircraft maintenance program

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Basics of using a Ramco iEnterprise Series 4.0 Web Page

Using Online Help

This page allows you to create an aircraft maintenance program. Tell me more

The Create Maintenance Program page appears.

The system displays the following field:

Date Format

The format in which the date fields are displayed and to be entered, in this page. This format is displayed from the "User Preferences" business component based on the login user ID. In case the format is not defined, the system displays the date format from the "Enterprise Modeling" business component by default.

Maintenance Program #

A unique number that identifies the maintenance program (Alphanumeric, 30). Mandatory. This can be a combination of characters and digits. This field should not be left blank. This number should be unique for the organizational unit.

Program Category

Use the drop-down list box to specify the category of the maintenance program. The system lists all the quick codes of type Program Category, which are defined in the Create Quick Codes activity. Leave this field blank, if you do not wish to specify the program category.

Program Desc.

The textual description of the maintenance program (Alphanumeric, 150). Mandatory.

The system fills in the following field on clicking the Create Maintenance Program pushbutton:

Status

The status of the maintenance program. The system assigns the Fresh status to the maintenance program on clicking the Create Maintenance Program pushbutton.

Primary Model #

Use the drop-down list box to specify the aircraft model to which the maintenance program is applicable. Mandatory. The system lists all the aircraft models defined in the Create Aircraft Model activity of the Aircraft business component, which are in the Active status.

Configuration Class

Use the drop-down list box to specify a configuration class for the maintenance program.  Mandatory. The system lists all the configuration classes defined in the Create Configuration Class activity of the Configuration business component and attached to the aircraft model selected in the Primary Model # field.

Maintenance Program #

The maintenance program number, the details of which must be copied into the maintenance program that is currently being defined (Alphanumeric, 30). Ensure that the number entered here is different from the maintenance program number entered in the Maintenance Program Information group box.

Help facility available

Copy From

Check this box to copy the details from the required maintenance program.

Copy All

Check this box to copy all the details of the maintenance program.

Note: If this option is selected, ensure that the aircraft model selected in the Primary Model # field is the same as the aircraft associated to the maintenance program, the details of which are to be copied.

Schedule Information

Check this box to copy only the schedule information onto the maintenance program that is being created.

Model Effectivity

Check this box to copy only the model effectivity details.

Associated Aircraft

Check this box to copy only the associated aircraft.

MPD Group

Use the drop-down list box to select the Maintenance Planning Document (MPD) Group. The system loads the drop-down list box with the active quick codes defined for MPD Group in the Aircraft Maintenance Program business component.

The system leaves the field blank by default.

Work Unit #

The task, standard procedure, aircraft work package or the component work package to be performed as part of the maintenance program Mandatory (Alphanumeric, 30). The drop-down list displays Task, Standard Procedure, and Aircraft Work Package, if the “Multilevel Work Breakdown Structure” option is set as “Required” in the Common Masters business component. However, only “Task” is available, if the “Multilevel Work Breakdown Structure” option is set as “Not Required”. Select any one of the following

  •  Task The task must have been defined in the Create Task activity of the Maintenance Task business component.

  • Standard Procedure The procedure must have been defined in the Create Standard Procedure activity of the Maintenance Task business component.

  •  Aircraft Work Package The aircraft work package must have been defined in the Create Aircraft Work Package activity.

  •  Component Work Package The component work package must have been defined in the Create Work Package activity of the Component Maintenance Program business component.

You can include only one instance of a task in an aircraft maintenance program. The task that you specify must be in “Active” status.

Help facility available

Prog. Item Type

Use the drop-down list box to select any one of the following valid Program Item Types:

  • Block - Indicates the task contains a group of tasks to be executed based on a schedule

  • Base - Indicates the task to be executed is associated to a Block task.

  •  Perpetual - Indicates the task is to be executed while executing any other tasks on the aircraft.

  •  As required - Indicates the task will be executed whenever required.

  • Event driven - Indicates the task will be executed based on the occurrence/ triggering of an event

  • Non-block - Indicates the task to be executed is not associated to a Block task.

  • To be decided  - Indicates the classification of the program item type for the task will be decided later.

The system leaves the field blank by default.

Note: It is mandatory to select a Program Item Type, if a value has been selected in the Work Unit # column.

Default Exe. Priority

Use the drop-down list box to select the default execution priority of the task. The system loads the drop-down list box with all the "Active" quick codes of quick code type "Priority", as defined in the Common Masters business component interacting with the current login OU.

Initiated/ Reset by

Use the drop-down list box to select any one of the following options:

  • Self Compliance - Indicates the task would be initiated/ reset on compliance of the same task. This implies that the compliance of this task is not dependant on any other task.

  • Related Task Compliance - Indicates the task, on compliance, would initiate/ reset another task available as part of the same program. The task, which has to be initiated on compliance of a task is based on the Initiate Schedule relationship defined for that task in the Maintain Task Relationship activity under the Maintenance Task business component.

The system displays "Self Compliance", by default.

The system displays the following in the Work Scope Details multiline:

Parent Item #

The unique identifier of all the parent items of the task. The parent items are delimited by a comma separator ,.

Execution Type

Use the drop-down list box to specify the execution type of the work unit, which could be one of the following:

 

  • Major Select this option to indicate that the work unit is a major check and must be sent to the hangar for maintenance.

 

  • Minor Select this option to indicate that the work unit must be executed as a part of line maintenance.

 

By default, this field is set to Major.

 

Mandatory

Job Type

Use the drop-down list box to specify whether the work unit must be performed on the aircraft or on the components fitted to the aircraft. The system provides the following options:

  •  Aircraft Select this option to indicate that the work unit must be performed on the aircraft.

  • On-wing Select this option to indicate that the work unit must be performed on components attached to the aircraft.

The system displays Aircraft by default.

Note: If the job type is Aircraft or On-wing and if the work unit type is Aircraft Work Package, then ensure that the work unit number is valid for the aircraft model selected in the Primary Model # field.

Maintenance Type

Use the drop-down list box to specify the type of maintenance job that must be carried out as part of the work unit. The system provides the options Repair, Overhaul, Inspection and Others. Do not leave this field blank if you have set the Job Type field to On-wing.

Position Code

The position code in the aircraft where the work unit must be performed (Integer). Ensure that the position code entered here has already been defined for the primary aircraft model and configuration class in the Maintain Aircraft Model Configuration activity of the Configuration business component and is in Active status.

Help facility available.

Level Code

The number identifying the level at which the position code occurs in the configuration class attached to the primary model (Decimal). Ensure that the level code entered here has already been defined for the primary aircraft model and configuration class in the Maintain Aircraft Model Configuration activity of the Configuration business component and is in Active status. The level code for the position code is displayed automatically, if the position code you have specified is valid, as defined in the Configuration component. Similarly, position code for the level code is automatically displayed, if you have specified the position code.

Help facility available.

Note: Ensure that you enter either the position code in the Position Code field or the level code in the Level # field, if you have selected On-Wing in the Job Type field.

Eng. Doc#

The engineering document as part of which the work unit was defined (Alphanumeric, 40). The engineering document must have been defined in the Create Engineering Order activity of the Engineering Order business component and must be in Released status.

Help facility available.

Revision #

The revision number of the engineering document (Alphanumeric, 40).

Schedule Status

Use the drop-down list box to set the status of the schedule. Mandatory. The system provides the following options:

  • Fresh Select this option to create a work unit.

  • Active Select this option if you wish to activate the work unit.

  • Inactive Select this option if you do not wish to carry out the work unit as a part of the maintenance program.

  • Terminated Select this option to terminate the work unit.

The system displays Fresh by default

Long Term?

Use the drop-down list box to select any one of the following options:

  •  Yes Select this option to indicate that the forecasting of the work unit is for long term.

  • No - Select this option to indicate that the forecasting of the work unit is for a short term.

  • Not Applicable Select this option to indicate that neither long/ short term forecasts are applicable for the work unit.

The system displays the value Not Applicable by default.

NOTE: Long/ Short Term forecasting options could be defined only for the work units of Program Item Type as Block or Non-block.

Sch Exec Rule

Use the drop-down list box to specify the schedule execution of the work unit. Mandatory. The system provides the following options:

  • Earliest Select this option to indicate that when both date based and usage based schedules are defined for the work unit, the system must consider the earliest of the due dates calculated by these schedules.

  • Latest Select this option to indicate that when both date based and usage based schedules are defined for the work unit, the system must consider the latest of the due dates calculated by these schedules.

The system displays the option Earliest, by default.

Deferment Policy

Use the drop-down list box to specify the type of deferment policy for deferring or postponing the work unit. The system provides the following options:

  • Not Allowed Select this option if you do not wish to allow deferment of the work unit.

  •  Allowed - Select this option if you wish to allow the deferment of the work unit along with the tasks and procedures defined for it.

The system displays the value Allowed by default.

Package Type

Use the drop-down list box to select the package type of the work unit.  The system lists all the “active” package types for which the field “Process Parameter Defined?” is set as “Yes” in the “Common Masters” business component.

Expense Type

Use the drop-down list box to set the expense type of the work unit. Mandatory. The system provides the following options:

  • Revenue Select this option if the cost incurred on the work unit is for routine maintenance activity and must be recorded as revenue cost.

  • Capital Select this option if the cost incurred on the work unit is of a major maintenance expense and must be recorded as a capital cost.

Other References

Any other references based on which the work unit is specified for the maintenance program (Alphanumeric, 255).

Comments

Any additional information about the work unit (Alphanumeric, 255).

Work Center #

The work center where the work unit must be performed (Alphanumeric, 30). Data entry in this field is mandatory if a work unit is specified. The work center should have already been defined in the Create Work Center activity of the Work Center business component and should be in Active status.

Help facility available.

If the Work Center Entry for Task is set as Mandatory in the Set Options activity, the system ensures that a value is entered in Work center # column for the Work unit # - Seq # combination.

Note: If you leave the above field blank, the system considers the primary work center number defined for that work unit as the work center.

The system displays the following field in the Work Scope Details multiline:

MPD Item #

The Maintenance Planning Document number providing additional information pertaining to the task or standard procedure. This field will be left blank if the Work Unit Type is set to Aircraft Work Package or Component Work Package.

Note: The system retrieves the MPD Item # for the Work Unit type and Aircraft Model # combination, from the Maintenance Task business component.

Seq #

The sequence in which the work unit should be performed as part of the maintenance program (Integer). Ensure that the sequence number is positive and is unique in the multiline.

 

If you leave the sequence number blank, the system automatically assigns a sequence number to each of the work units, in the order in which they are entered in the multiline, on clicking the Create Maintenance Program pushbutton. Ensure that you do not leave it blank for any of the work units occurring in between.

Mandatory

The system displays the following field in the Work Scope Details multiline:

Sch #

A schedule number generated by the system to uniquely identify the work unit specified in the maintenance program. Refer to the example for more details.

The system fills in the following fields on clicking the Create Maintenance Program pushbutton:

Work Unit Desc

The textual description of the work unit.

Work Center Description

The textual description of the work center.

A       If you wish to add more work units in the multiline and assign a sequence number for them, select the Re-Seq # pushbutton to rearrange the existing rows in the ascending order of the sequence number. The system regenerates the sequence number in multiples of five, thereby enabling you to specify the sequence number for the newly added work unit.

Note: The Prog. Item Type must have been selected as “Block” for the selected record in the multiline.

Refer to Maintain Task Relationship online help for more details.

Refer to Maintenance Task online help for more details.

Regulatory Authority

Use the drop-down list box to specify the regulatory authority as a reference to the maintenance program. The system lists all the regulatory authorities defined in the Create Regulatory Authority Codes activity of the Common Master business component, which are in Active status.

The system displays the following field on clicking the Create Maintenance Program pushbutton.

Description

The description of the regulatory authority.

Approval #

The approval number with reference to which the maintenance program is created (Alphanumeric, 30).

Date

The date on which the approval number was given (Date Format).

Other Details

Any other details furnished by the regulatory authority (Alphanumeric, 255).

Note: The system creates the maintenance program and sets the status of the created maintenance program as Fresh. The system generates the sequence number for those rows for which the sequence number has not been specified.

Note: If you select the Program Item Type as any value other than "Block" or "Non-Block", the system saves the 'Long Term?' field with the value "Not Applicable" irrespective of the value selected by the user for the Task # and Seq # combination. However, if Program Item Type is selected as Block" or "Non-Block", the system saves the value selected by the user in 'Long Term?' field for the Task # and Seq # combination.

Note: The system confirms the maintenance program and sets the status of the program to Confirm. Further modifications to the program are not allowed.

Note: On confirmation, the system changes the Schedule Status from Fresh to Active.

To proceed, carry out the following

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Creating maintenance program An overview

Aircraft Maintenance Program - An Overview

You can enter a number for the maintenance program and provide a description for it. You can specify the category to which the maintenance program belongs. You can also provide a reference to the maintenance program that is already defined and copy the maintenance program details.

You can also specify whether the work units for the maintenance program are of type major or minor. The task, standard procedure and work package are the basic work unit types. You can associate multiple work units to the maintenance program in the Maintenance Program multiline and specify the sequence in which they must be carried out. The following details can be specified for the work units in the maintenance program:

The system assigns the Fresh status as soon as the maintenance program is created and sets the creation date and time to the server date and time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: Assume that the following work units, in the form of checks, are defined for the maintenance program:

Work Units - A, 2A, B, C, B, A, 2B.

The system assigns schedule IDs for the checks as given below:

Work Units

Sch #

A

1

2A

1

B

1

C

1

B

2

A

2

2B

1

This enables easy identification of the work unit in the maintenance cycle.