Creating part type/part control type conversion document
This page enables you to create a document to record the details of converting a part type or a part control type. You can convert the type of a part from “Component” to “Expendable” or from “Expendable” to “Component”. You can also convert the control type of a part of type “Expendable”, using this page. Tell me more.
Select the “Create Part Type/ Part Control Type Conversion” link under the “Part Administration” business component.
The “Create Part Type / Part Conversion” page appears.
The system displays the following:
Date Format |
The format in which the date fields are displayed in this page. This format is displayed from the “User Preferences” business component based on the login user ID. In case the format is not defined, the system displays the date format from the “Enterprise Modeling” business component by default. |
The system displays the following in the “Conversion Details” group box:
Conversion # |
The unique number assigned to the part type / part control type conversion document. This number is generated by the system based on the numbering type selected in this page. |
Enter the following fields in the “Conversion Details” group box.
Numbering Type |
Use the drop-down list box to select the numbering pattern to be followed for the part type / part control type conversion document. The system lists all the “Active” numbering types defined for the login organization unit and the "Part Type / Part Control Type Conversion” transaction type, in the “Create Numbering Class” activity under the “Document Numbering Class” business component. |
User Status |
Use the drop-down list box to assign a user-defined status for the part type / part control type conversion document. The system lists all the “Active” quick codes defined for the document “Part Type Conversion” in the “Create User Status” activity of the “Logistics Common Master” business component. The system leaves the field blank by default. |
The system displays the following:
Status |
The status of the part type / part control type conversion document. |
Enter the following fields in the “Conversion Details” group box:
Part # |
The number identifying the part for which the type or control type must be changed (Alphanumeric, 40). Mandatory. Ensure that the specified part number,
Help facility available. |
Conversion Category |
Use the drop-down list box to select the part type / part control type conversion category. The system lists all the “Active” quick codes of type “Conversion Category” defined in the “Create Quick Codes” activity. The system leaves the field blank by default. |
Click the “Get Conversion Details” pushbutton to retrieve the part conversion details.
Note: The “Get Conversion Details” pushbutton must be clicked every time the part number is modified.
The system displays the following in the “Part Conversion Details” group box:
Part # |
The number identifying the part for which the type or control type must be changed. Help facility available. |
Part Description |
The textual description of the part. |
Part Type |
The type of the part, which could be “Component” or “Expendable”. |
Enter the following field in the “Part Conversion Details” group box.
To Part Type |
Use the drop-down list box to select the new part type for the part. The system lists the following options:
On launch of this page, the system displays the options “Component” and “Expendable”, and leaves the field blank by default. |
The system displays the following field:
Part Control Type |
The method by which the part is controlled in the warehouse, which could be “Serial controlled” or “Lot controlled” or “Serial-Lot controlled” or “None”, if the “Part Type” is “Expendable”. If the “Part Type” is “Component”, the part control type will be “Serial Controlled” or “Serial-Lot Controlled”. |
Enter the following field in the “Part Conversion Details” group box:
To Part Control Type |
Use the drop-down list box to select the new part control type for the part. The system lists the “To Part Control Type” options based on the values displayed/set in the “Part Type”, “To Part Type” and the “To Part Control Type” fields, as shown in the table below: “On launch of this page, the system displays the options “Serial Controlled”, “Lot Controlled”, “Serial-Lot Controlled”, “None” and leaves the field blank by default. |
The options listed in the “To Part Control Type” drop-down list box, will be based on the “Part Type”, “To Part Type” and the “Part Control Type” fields. This is explained in the table given below:
Part Type |
To Part Type |
Part Control Type |
To Part Control Type |
Component |
Expendable |
Serial Controlled |
Serial Controlled |
Component |
Expendable |
Serial-Lot Controlled |
Serial –Lot Controlled |
Expendable |
Component |
Any one of,
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The default value will be “Serial Controlled”. |
Expendable |
Expendable |
Serial Controlled |
The default value will be “None”. |
Expendable |
Expendable |
Lot Controlled |
The default value will be “None”. |
Expendable |
Expendable |
Serial-Lot Controlled |
The default value will be “None”. |
Expendable |
Expendable |
None |
The default value will be “Serial Controlled”. |
Note: The system will consider the existing serial number for the part for which the part type/part control type is changed, if the “Part Control Type” field is “Serial Controlled” and the “To Part Control Type” field is set as “Serial-Lot Controlled” or vice versa.
Note: The system will consider the existing lot number for the part for which the part type/part control type is changed, if the “Part Control Type” field is “Lot Controlled” and the “To Part Control Type” field is set as “Serial-Lot Controlled” or vice versa.
Click the “Get Part Info” pushbutton to retrieve the part details.
Note: This pushbutton must be clicked every time the “To Part Type” and “To Part Control Type” fields are changed.
The system displays the following fields in the “Part Information” group box:
Total Part Qty. |
The total quantity of the part available in all the warehouses defined for the login organization unit. The system computes the total part quantity as the sum of the quantities of the part available in each warehouse defined for the login organization unit. The quantities of the part available in all the stock statuses will be considered while computing the total part quantity. |
Stock UOM |
The unit of measurement in which the part is stocked in the warehouses. |
Enter the following fields in the “Part Information” group box:
SI No Logic |
Use the drop-down list box to select the method to be used to generate the serial number for the part. The system lists the following options, if the “To Part Control Type” is set as “Serial Controlled” or “Serial-Lot Controlled”.
The system displays “Manufacturer SI No” by default. |
If the “To Part Control Type” is set as “Lot Controlled” or “None”, the system lists only the “Not Applicable” option. |
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On launch of this page, the system lists the options “Automatic Generation”, “Manufacturer SI No”, “Not Applicable”, and leaves the field blank by default. |
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SI No Type Num |
Use the drop-down list box to select the numbering type for the part serial number, if the “To Part Control Type” is “Serial Controlled” or “Serial Lot Controlled”: The system lists all the “Active” numbering types defined for the login organization unit and the “Serial No. Generation” transaction type, in the “Document Numbering Class” business component. This field is not applicable, if the “To Part Control Type” is “Lot Controlled” or “None”. |
Note: This field must not be left blank, if the “Sl. No. Logic” is set as “Automatic Generation”.
Lot No Type Num |
Use the drop-down list box to select the numbering type for the lot number of the part. The system lists all the “Active” numbering types for the login organization unit and the “Lot No. Generation” transaction type, in the “Document Numbering Class” business component. The system leaves the field blank by default. |
Note: This field must not be left blank, if the “To Part Control Type” field is set as “Lot Controlled” or “Serial-Lot Controlled”.
Enter the following fields in the “Default Controls” group box, if you wish to default entries in the "Stock Information” multiline, if the details in the corresponding fields in the multiline are not entered or selected:
Certificate # |
The number identifying the certificate (Alphanumeric, 40). |
Certificate Type |
Use the drop down list box to select the certificate type associated with the part. The system lists all the certificate types defined in the “Create Certificate Type” activity of the “Logistics Common Master” business component. |
Certificate Date |
The date, in the specified date format, on which the certificate is issued. |
Expiry Date |
The date, in the specified date format, of expiry of the part. |
Condition |
Use the drop-down list box to specify the condition of the component. The system lists the options “New”, “Serviceable”, “Un Serviceable” and “Overhauled”, and leaves the field blank by default. |
Note: The condition and the certificate details must be entered, only if the “To Part Type” is set as “Component”.
The system displays the following fields in the “Stock Information” multiline:
The system retrieves the stock details for the Part # or Part #-Serial # or Part #-Serial # / Lot # or Part #-Lot #, from the “Stock Maintenance” business component.
The system displays the stock details for the Part #, Part #-Serial # or Part #-Serial # / Lot # or Part #-Lot #, based on the “To Part Control Type” as follows:
If the “To Part Control Type” is “Serial Controlled”, “Serial-Lot Controlled” or “Lot Controlled”, then the system displays the “Location”, “Warehouse #”, “Stock Status”, “Zone #”, “Bin #”, “Serial #” (if any), “Manufacturer Serial #” (if any), “Lot #” (if any) or “Manufacturer Lot #” (if any), for each part quantity. In this case the “Quantity” will be one for each row in the multiline.
If the “To Part Control Type” is “None Controlled”, then the system displays the “Location”, “Warehouse #”, “Stock Status”, “Zone #”, “Bin #” for the part quantity that is,
Identified at the bin level, if the “Warehouse” and “Zone” are of type “Normal”.
Identified at zone level, if the “Warehouse” is of type “Normal” and the Zone is of type “Free”.
Identified at warehouse level, if the “Warehouse” is of type “Free”.
Location |
The organizational unit in which the part is stocked. |
Warehouse # |
The number identifying the warehouse in which the part is stored. |
Stock Status |
The stock status of the part, which could be “Accepted”, “Held”, “Quarantined”, “Rejected”, "Customer Goods”, “PBH” or “Consignment“. |
Note: If the stock status of the part is “Consignment” and the part control type is “Serial Controlled”, ensure that the “To Part Control Type” is set as “Serial Controlled” or “Serial-Lot Controlled”.
Zone # |
The number identifying the zone in the warehouse. |
Bin # |
The number identifying the bin in the warehouse. |
Serial # |
The serial number of the part. |
Manufacturer Serial # |
The serial number issued by the manufacturer. |
Lot # |
The lot number of the part. |
Manufacturer Lot # |
The lot number issued by the manufacturer. |
Quantity |
The quantity of the part available in the warehouse. |
Enter the following fields in the “Stock Information” multiline, if the “To Part Control Type” field is specified:
New Manufacturer Serial # |
The new serial number issued by the manufacturer (Alphanumeric, 40). This field must be entered, only if the “Part Control Type” is “None Controlled” or “Lot Controlled” and the “To Part Control Type” field is set as “Serial Controlled” or “Serial–Lot Controlled”. Else, this field must be left blank. |
Note: Ensure that the “New Manufacturer Serial #” is unique in the multiline.
New Manufacturer Lot # |
The new lot number issued by the manufacturer (Alphanumeric, 18). This field must be entered, only if the “Part Control Type” is “None Controlled” or “Serial Controlled” and the “To Part Control Type” field is set as “Lot Controlled” or “Serial–Lot Controlled”. Else, this field must be left blank.
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Note: Ensure that the “New Manufacturer Lot #”, is unique for a Warehouse #-Zone #-Bin # combination.
The system displays the following fields in the “Stock Information” multiline:
New Serial # |
The new serial number generated for the part. |
New Lot # |
The new lot number generated for the part. |
Note: The “New Serial #” and/or “New Lot #”, will be generated only on confirmation of the part control type/ part type conversion document.
Enter the following fields in the “Stock Information” multiline:
Condition |
Use the drop-down list box to specify the condition of the part. The system lists the options “Overhauled”, “New”, “Serviceable” and “Unserviceable”. The system leaves the field blank by default. |
Certificate Type |
Use the drop down list box to select the certificate type associated with the part. The system lists all the certificate types defined in the “Create Certificate Type” activity of the “Logistics Common Master” business component. The system leaves the field blank by default. |
Certificate Date |
The date, in the specified date format, on which the certificate was issued. |
Certificate # |
The number identifying the certificate (Alphanumeric, 40). |
Note: The condition and the certificate details must be entered, only if the “To Part Type” is set as “Component”.
Expiry Date |
The date, in the specified date format, of expiry of the part. |
Ensure the following:
The “Expiry date” is specified either in the “Stock Information” multiline or in the “Default Controls” group box if the part for which part type/part control type is to be changed, is shelf life controlled and the “To Part Control Type” is other than “None controlled “
If the “To Part Type” is set as “Component”, the following must be entered either in the “Stock Information” multiline or in the “Default Controls” group box:
Condition
Certificate #
Certificate Type
Certificate Date, which must be earlier than or the same as the current date.
Enter the following fields in the “Other Details” group box:
Remarks |
The additional comments pertaining to the part type / part control type conversion (Alphanumeric, 255). |
User Defined Detail – 1 |
Any user-defined information regarding the part type / part control type conversion (Alphanumeric, 25). |
User Defined Detail - 2 |
Any user-defined information regarding the part type / part control type conversion (Alphanumeric, 25). |
To create the part type / part control type conversion document
Click the “Create Conversion” pushbutton to create the part type / part control type conversion document.
Note: This action is workflow-enabled. Notification messages can be sent as per the settings you have defined in the "Workflow Management" business component.
The system creates the part type / part control type conversion document in “Fresh” status, if there are no open transactions for the part, irrespective of whether the total part quantity in stock is greater than zero or not.
The system creates the part type / part control type conversion document in “Draft” status, if there is any open transaction existing for the part.
Click here, if you wish to view the open transactions that must not exist for the part, if the part type / part control type document is to be created in “Fresh” status.
To confirm the part type / part control type conversion document
Click the “Confirm Conversion” pushbutton to confirm the part type / part control type conversion.
Note: This action is workflow-enabled. Notification messages can be sent as per the settings you have defined in the "Workflow Management" business component.
Note: The part type / part control type conversion document must be in “Fresh” status.
Note: Ensure that the part type / part control type conversion details are not modified, after clicking the “Create Conversion” pushbutton.
Note: The system displays an error message, if any other concurrent user attempts to simultaneously modify the part type / part control type conversion details.
The system updates the status of the part type / part control type conversion document as “Confirmed”, only if there are no open transactions for the part.
The system performs the following on confirmation of the part type / part control type conversion document:
Updates the newly set part type and/or part control type in the “Part Administration” business component.
If the part is associated with a warranty agreement, the system updates the status of the agreement as “Cancelled'” in the “Component Warranty” business component, and unchecks the ‘On warranty’ box in the “Part Adminstration” business component.
If the “To Part Control Type” is set as “Serial Controlled” or “Lot Controlled” or “Serial / Lot Controlled”:
Updates the new serial number or serial number/lot number details, new manufacturer serial number / manufacturer lot number details in the “Stock Maintenance” business component.
Updates the ‘SI. No logic’, and the numbering type set for the serial number and the lot number generation in the “Part Administration” business component.
Updates the allocation strategy as “FIFO” in the “Part Adminstration” business component, if the “Part Control Type” is “None”.
If the “To Part Control Type” is set as “None”:
Updates the allocation strategy as “Min Zone/Bin” in the “Part Administration” business component.
If the part type is converted from “Component” to “Expendable”:
Updates the reference status of the part as “Inactive” and the issue basis of the part as “Non Returnable” in the “Part Administration” business component.
Inactivates all the component IDs defined for the part in the “Aircraft” business component.
Inactivates all the part programs, component maintenance programs and position based schedules that are defined for the part, in the “Component Maintenance” business component.
Updates the inspection type as “None” in the “Supplier” business component.
If the part type is converted from “Expendable” to “Component”:
Updates the reference status of the part as “Under Creation” and the issue basis of the part as "Core returnable" in “Part Administration” business component.
Updates the inspection type for the part as “Self” in the “Supplier” business component.
To proceed, carry out the following
Select the “View Open Transactions” link at the bottom of the page to view all the open transactions pertaining to the part
Select the "Edit Part Type / Part Control Type" link at the bottom of the page to modify the part type/part control type conversion document details.
Select the “Edit Part Main Information” link at the bottom of the page to edit the part details.
Select the “Maintain Maintenance Information” link at the bottom of the page to update the maintenance information of the part.
The system displays the following in the “Record Statistics” group box:
Created by |
The login ID of the user who created the part type / part control type conversion document. |
Created Date |
The date on which the part type/part control type conversion document was created. |
Confirmed by |
The login ID of the user who confirmed the part type / part control type conversion. |
Confirmed Date |
The date on which the part type / part control type conversion details were confirmed. |
“Create Parts Main Information” activity under the current business component.
Creating part type/part control type conversion document – An overview
In this page, you can create a part type/ part control type conversion document, to store the part type / part control type conversion details, The conversion document will be created in “Fresh” status, if there are no open transactions for the part for which the part type/part control type is to be changed.
The conversion document will be created in “Draft” status, if there are any open transactions existing for the part
This page also enables you to confirm the part type/part control type document in “Fresh” status. On confirmation, if there exists no open transactions for the part, the part type/part control type conversion is carried out.
On conversion of the part type / part control type, the details such as reference status, issue basis, inspection type, are updated for the part in the respective business components. If the part control type is changed to “Serial Controlled” or “Lot Controlled” or “Serial-Lot Controlled”, then the new manufacturer serial number/ manufacturer lot number entered, and the internal serial number/internal lot number that are newly generated by the system, will be updated in the “Stock Maintenance” business components.
The system will consider the existing serial number, if a serial part is converted to serial-lot controlled part or vice-versa.
The system will consider the existing lot number, if a lot controlled part is converted to a serial-lot controlled part or vice-versa.
The system stores the login user ID along with the server date.
Define the condition for a part
Define Certificate Details for a part
Define new manufacturer serial no/lot no
You can convert the part type from “Component” to “Expendable” or from “Expendable” to “Component”.
Set the “To Part Type” field as “Expendable”, to convert a part of type “Component” to “Expendable”.
Set the “To Part Type” field as “Component”, to convert a part of type “Expendable” to “Component”.
Enter all other mandatory details in the page.
Click the “Create Conversion” pushbutton to create the part type/part control type conversion document.
Click the “Confirm Conversion” pushbutton to confirm the conversion document and to convert the part type as specified in the document.
Note: The part type gets converted on confirming the conversion document, only if there are no open transaction for the part during confirmation.
You can change the part control type for a part of type “Expendable”.
Set the “To Part Control Type” field as “Serial Controlled”, to convert the control type of the part from “Lot Controlled” or, “Serial-Lot Controlled” or “None”, to “Serial Controlled”.
Set the “To Part Control Type” field as “Lot Controlled”, to convert the control type of the part from “Serial Controlled” or, “Serial-Lot Controlled” or “None”, to “Lot Controlled”.
Set the “To Part Control Type” field as “Serial-Lot Controlled”, to convert the control type of the part from “Serial Controlled” or, “Lot Controlled” or “None”, to “Serial-Lot Controlled”.
Set the “To Part Control Type” field as “None”, to convert the control type of the part from “Lot Controlled” or, “Serial-Lot Controlled” or “Serial Controlled”, to “None”.
Enter all other mandatory details in the page.
Click the “Create Conversion” pushbutton to create the part type/part control type conversion document.
Click the “Confirm Conversion” pushbutton to convert the part control type as specified in the document.
Note: The part control type gets converted on confirming the conversion document, only if there are no open transactions for the part during confirmation.
Define the condition for a part
You can specify the condition for the part for which the type is changed from “Expendable” to “Component”.
Set the “Condition” drop-down list box in the “Stock Information” multiline or in the “Default Controls” group box, to “New”, “Serviceable”, “Overhauled” or “Unserviceable”, to specify the condition of the part for which the type is changed from “Expendable” to “Component”.
Define Certificate Details for a part
You can define the certificate details for a part for which the type is changed from “Expendable” to “Component”.
Enter the “Certificate #”, “Certificate Type” and the “Certificate Date” fields in the “Stock Information” multiline, or in the “Default Controls”, group box, for the part for which the type is changed from “Expendable” to “Component”.
Define new manufacturer serial no/lot no
You can define new manufacturer serial number / lot number for a part for which the control type is changed.
Specify the “New Manufacturer Serial #”, if the “Part Control Type” is “None” or “Lot Controlled” and the “To Part Control Type” is “Serial Controlled” or “Serial – Lot Controlled”.
Specify the “New Manufacturer Lot #”, if the “Part Control Type” is “None” or “Serial Controlled” and the “To Part Control Type” is “Lot Controlled” or “Serial – Lot Controlled”.
While creating or confirming the part type / part control type conversion document, you must ensure that there are no open transactions for the part. The following are considered to be open transactions:
1. Allocated material requests (That is, the part must not be hard allocated against any material request).
2. Material requests with requirement type “Specific”, in “Draft”, “Fresh”, “Authorized”, “Partially Received” or "Partially Issued"status.
3. Issue documents in “Draft” or “Fresh” status.
4. Stock transfer receipts in “Draft” or “Fresh” status.
5. Stock transfer issues for which stock transfer receipts are yet to be created, in “Confirmed” status.
6. Stock transfer documents with transfer type set as “Specific”, in “Draft”, “Fresh” or “Authorized” status.
7. Stock return documents in “Draft” or “Fresh” status.
8. Stock status conversion documents in “Draft” or “Fresh” status.
9. Stock correction documents in “Draft” or “Fresh” status.
10. Unplanned receipts in “Draft” or “Fresh” status.
11. Cycle count plans in “Draft” or “Confirmed” status.
12. Cycle count sheets in “Draft”, “Confirmed”, “Counted”, “Pending Recount”, “Partially Counted”, “Partly Recounted”, or “Recounted” status.
13. Loan orders in “Draft”, “Fresh”, “Returned”, “Authorized”, “Under Authorization”, “Amended”, “Under Amendment”, “Received”, or “Shipped” status.
14. Rental orders in "Draft", "Fresh", "Under Authorization", "Released", "Returned", "Under Amendment", "Amended", "Shipped", "Acknowledged" or "Partially Closed" status.
15. Loan/rental receipts in “Received” status.
16. Repair orders in “Draft”, “Fresh”, “Released”, "Shipped", "Acknowledged”, “Quoted”, “Confirmed”, “Authorized”, “Under Authorization” or “Amended” status.
17. Purchase orders of type “PBH Exchange” or “Exchange”, in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Under Authorization” or “Return” status.
18. Blanket purchase orders in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Under Authorization”, “Revised” or “Return” status.
19. Release slips in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Returned”, “Authorized”, “Under Authorization”, “Confirmed” or “Revised” status.
20. Goods receipts in “Inspected”, “Partially Inspected”, “Partially Moved”, “Receipt Frozen” or “Received” status.
21. Subcontract orders in "Draft", "Fresh", "Amended", "Authorized", “Partially Issued”, "Open" or "Held" status.
22. Return slips in “Fresh” status.
23. Return slips in “Confirmed” status, for which the maintenance return has not been created or is in “Fresh” status.
24. The part must not be associated with any active positions codes, as identified in the “Build Model Configuration”, “Build Aircraft Configuration”, “Build Part Configuration“, ”Build Component Configuration“ activities of the “Configuration” business component. Position codes upto the lowest level will be considered
25. The part must not be associated with any ‘Position Based Interchangeability Rules’, ‘Intermixing rules’ or ‘ETOP twin position codes’ defined for the Aircraft Configuration or Model Configuration in the “Configuration” business component.
26. Technical logs in “Fresh” status, against which the part is planned, requested, issued or pending for return.
27. Visit packages in “Fresh”, “Partly Released”, “Released” or “Confirmed” status, against which the part is planned, requested, issued or pending for return.
28. Work units that are forecasted for the part.
29. Hangar work orders in “Fresh”, “Scheduled”, “In-Progress” or “Completed status” against which the part is planned, issued, consumed or pending for return.
30. Discrepancies and maintenance reports in “Pending”, “Deferred” or “Under Resolution” status.
31. Component replacement transactions in “Fresh” status and component replacement transactions with object type “Others”.
32. Workscopes in “Fresh”, “Released” or “Partially Released” status.
33. Component work orders/piece part component work orders/make component work orders, in “Fresh”, “Scheduled”, “InProgress” or “Completed” status against which the part is planned, issued or pending for return.
34. The part must not be associated with the ‘Effectivity Details’ or the ‘Configuration Change Details’ defined for maintenance change requests in “Fresh” or “Confirmed”status.
35. The part must not be associated with the ‘Effectivity Details’, ‘Configuration Change Details’ or ‘Compliance Details’ defined for engineering orders in “Fresh” or “Released” status.
36. Component warranty claims in “Fresh”, “Confirmed”, “Released”, “Revised”, “Pending Release” or “Freezed”.
37. Planner group mapping as identified in the “Stock Demand Management” business component.
38. Work units available in the Central Planning pending tray with job status "Pending".
39. Prime part mapping. That is, the part must neither be defined as a prime part nor it should be mapped to a prime part. For example, if P1 is the part for which the part type / part control type is to be changed, then P1 must not be defined as a prime part for any other part, nor should any other part be defined as the prime part for P1.
40. The part must not be defined as a MEL item / Position-based MEL item in the “Configuration” business component.