Creating part type/part control type conversion document

What you can do in this page

Prerequisite

Unified Glossary

Basics of using a typical web page

Using Online Help

This page enables you to create a document to record the details of converting a part type or a part control type. You can convert the type of a part from “Component” to “Expendable” or from “Expendable” to “Component”. You can also convert the control type of a part of type “Expendable”, using this page. Tell me more.

The “Create Part Type / Part Conversion” page appears.

The system displays the following:

Date Format

The format in which the date fields are displayed in this page. This format is displayed from the “User Preferences” business component based on the login user ID. In case the format is not defined, the system displays the date format from the “Enterprise Modeling” business component by default.

The system displays the following in the “Conversion Details” group box:

Conversion #

The unique number assigned to the part type / part control type conversion document. This number is generated by the system based on the numbering type selected in this page.

Numbering Type

Use the drop-down list box to select the numbering pattern to be followed for the part type / part control type conversion document. The system lists all the “Active” numbering types defined for the login organization unit and the "Part Type / Part Control Type Conversion” transaction type, in the “Create Numbering Class” activity under the “Document Numbering Class” business component.

User Status

Use the drop-down list box to assign a user-defined status for the part type / part control type conversion document. The system lists all the “Active” quick codes defined for the document “Part Type Conversion” in the “Create User Status” activity of the “Logistics Common Master” business component.

The system leaves the field blank by default.

The system displays the following:

Status

The status of the part type / part control type conversion document.

Part #

The number identifying the part for which the type or control type must be changed (Alphanumeric, 40). Mandatory.

Ensure that the specified part number,

  • Is defined in the “Part Administration” business component,

  • Is of type “Component” or “Expendable” and,

  • Has reference status as “Active” or “Inactive”.

Help facility available.

Conversion Category

Use the drop-down list box to select the part type / part control type conversion category. The system lists all the “Active” quick codes of type “Conversion Category” defined in the “Create Quick Codes” activity.

The system leaves the field blank by default.

Note: The “Get Conversion Details” pushbutton must be clicked every time the part number is modified.

The system displays the following in the “Part Conversion Details” group box:

Part #

The number identifying the part for which the type or control type must be changed.

Help facility available.

Part Description

The textual description of the part.

Part Type

The type of the part, which could be “Component” or “Expendable”.

To Part Type

Use the drop-down list box to select the new part type for the part. The system lists the following options:

  • “Component”, and “Expendable”, if the selected part is of the type “Expendable”. The system displays “Expendable” by default.

  •  “Expendable”, if the selected part is of the type “Component”. 

On launch of this page, the system displays the options “Component” and “Expendable”, and leaves the field blank by default.

The system displays the following field:

Part Control Type

The method by which the part is controlled in the warehouse, which could be “Serial controlled” or “Lot controlled” or “Serial-Lot controlled” or “None”, if the “Part Type” is “Expendable”.

If the “Part Type” is “Component”, the part control type will be “Serial Controlled” or “Serial-Lot Controlled”.

To Part Control Type

Use the drop-down list box to select the new part control type for the part.

The system lists the “To Part Control Type” options based on the values displayed/set in the “Part Type”, “To Part Type” and the “To Part Control Type” fields, as shown in the table below:

“On launch of this page, the system displays the options “Serial Controlled”, “Lot Controlled”, “Serial-Lot Controlled”, “None” and leaves the field blank by default.

The options listed in the “To Part Control Type” drop-down list box, will be based on the “Part Type”, “To Part Type” and the “Part Control Type” fields. This is explained in the table given below:

Part Type

To Part Type

Part Control Type

To Part Control Type

Component

Expendable

Serial Controlled

Serial Controlled

Component

Expendable

Serial-Lot Controlled

Serial –Lot Controlled

Expendable

Component

Any one of,

  • Serial Controlled.

  • Lot Controlled

  • Serial-Lot Controlled. Or,

  • None.

  • Serial Controlled

  • Serial-Lot Controlled

The default value will be “Serial Controlled”.

Expendable

Expendable

Serial Controlled

  • Lot Controlled.

  • Serial-Lot Controlled.

  • None.

The default value will be “None”.

Expendable

Expendable

Lot Controlled

  • Serial Controlled.

  • Serial-Lot Controlled

  • None.

The default value will be “None”.

Expendable

Expendable

Serial-Lot Controlled

  • Serial Controlled.

  • Lot Controlled.

  • None.

The default value will be “None”.

Expendable

Expendable

None

  • Serial Controlled

  • Lot Controlled

  • Serial- lot Controlled

The default value will be “Serial Controlled”.

 

Note: The system will consider the existing serial number for the part for which the part type/part control type is changed, if the “Part Control Type” field is “Serial Controlled” and the “To Part Control Type” field is set as “Serial-Lot Controlled” or vice versa.

Note: The system will consider the existing lot number for the part for which the part type/part control type is changed, if the “Part Control Type” field is “Lot Controlled” and the “To Part Control Type” field is set as “Serial-Lot Controlled” or vice versa.

Note: This pushbutton must be clicked every time the “To Part Type” and “To Part Control Type” fields are changed.

The system displays the following fields in the “Part Information” group box:

Total Part Qty.

The total quantity of the part available in all the warehouses defined for the login organization unit.

The system computes the total part quantity as the sum of the quantities of the part available in each warehouse defined for the login organization unit. The quantities of the part available in all the stock statuses will be considered while computing the total part quantity.

Stock UOM

The unit of measurement in which the part is stocked in the warehouses.

SI No Logic

Use the drop-down list box to select the method to be used to generate the serial number for the part. The system lists the following options, if the “To Part Control Type” is set as “Serial Controlled” or “Serial-Lot Controlled”.

  • Automatic Generation – Select this option, if the internal serial number for the part must be automatically generated by the system.

  • Manufacturer Sl No – Select this option, if the serial number issued by the manufacturer must be considered as the internal serial number for the part.

The system displays “Manufacturer SI No” by default.

 

If the “To Part Control Type” is set as “Lot Controlled” or “None”, the system lists only the “Not Applicable” option.

 

On launch of this page, the system lists the options “Automatic Generation”, “Manufacturer SI No”, “Not Applicable”, and leaves the field blank by default.

SI No Type Num

Use the drop-down list box to select the numbering type for the part serial number, if the “To Part Control Type” is “Serial Controlled” or “Serial Lot Controlled”:

The system lists all the “Active” numbering types defined for the login organization unit and the “Serial No. Generation” transaction type, in the “Document Numbering Class” business component.

This field is not applicable, if the “To Part Control Type” is “Lot Controlled” or “None”.

Note: This field must not be left blank, if the “Sl. No. Logic” is set as “Automatic Generation”.

Lot No Type Num

Use the drop-down list box to select the numbering type for the lot number of the part. The system lists all the “Active” numbering types for the login organization unit and the “Lot No. Generation” transaction type, in the “Document Numbering Class” business component.

The system leaves the field blank by default.

Note: This field must not be left blank, if the “To Part Control Type” field is set as “Lot Controlled” or “Serial-Lot Controlled”.

Certificate #

The number identifying the certificate (Alphanumeric, 40).

Certificate Type

Use the drop down list box to select the certificate type associated with the part. The system lists all the certificate types defined in the “Create Certificate Type” activity of the “Logistics Common Master” business component.

Certificate Date

The date, in the specified date format, on which the certificate is issued.

Expiry Date

The date, in the specified date format, of expiry of the part.

Condition

Use the drop-down list box to specify the condition of the component. The system lists the options “New”, “Serviceable”, “Un Serviceable” and “Overhauled”, and leaves the field blank by default.

Note: The condition and the certificate details must be entered, only if the “To Part Type” is set as “Component”.

The system displays the following fields in the “Stock Information” multiline:

  1.  If the “To Part Control Type” is “Serial Controlled”, “Serial-Lot Controlled” or “Lot Controlled”, then the system displays the “Location”, “Warehouse #”,  “Stock Status”, “Zone #”, “Bin #”, “Serial #” (if any), “Manufacturer Serial #” (if any), “Lot #” (if any) or “Manufacturer Lot #” (if any), for each part quantity. In this case the “Quantity” will be one for each row in the multiline.

  2. If the “To Part Control Type” is “None Controlled”, then the system displays the “Location”, “Warehouse #”,  “Stock Status”, “Zone #”, “Bin #” for the part quantity that is,

  3. Identified at the bin level, if the “Warehouse” and “Zone” are of type “Normal”.

  4. Identified at zone level, if the “Warehouse” is of type “Normal” and the Zone is of type “Free”.

  5. Identified at warehouse level, if the “Warehouse” is of type “Free”.

Location

The organizational unit in which the part is stocked.

Warehouse #

The number identifying the warehouse in which the part is stored.

Stock Status

The stock status of the part, which could be “Accepted”, “Held”, “Quarantined”, “Rejected”, "Customer Goods”, “PBH” or “Consignment“.

Note: If the stock status of the part is “Consignment” and the part control type is  “Serial Controlled”, ensure that the “To Part Control Type” is set as “Serial Controlled” or “Serial-Lot Controlled”.

Zone #

The number identifying the zone in the warehouse.

Bin #

The number identifying the bin in the warehouse.

Serial #

The serial number of the part.

Manufacturer Serial #

The serial number issued by the manufacturer.

Lot #

The lot number of the part.

Manufacturer Lot #

The lot number issued by the manufacturer.

Quantity

The quantity of the part available in the warehouse.

New Manufacturer Serial #

The new serial number issued by the manufacturer (Alphanumeric, 40).

This field must be entered, only if the “Part Control Type” is “None Controlled” or “Lot Controlled” and the “To Part Control Type” field is set as “Serial Controlled” or “Serial–Lot Controlled”. Else, this field must be left blank.

Note: Ensure that the “New Manufacturer Serial #” is unique in the multiline.

New Manufacturer Lot #

The new lot number issued by the manufacturer (Alphanumeric, 18).

This field must be entered, only if the “Part Control Type” is “None Controlled” or “Serial Controlled” and the “To Part Control Type” field is set as “Lot Controlled” or “Serial–Lot Controlled”. Else, this field must be left blank.

 

Note: Ensure that the “New Manufacturer Lot #”, is unique for a Warehouse #-Zone #-Bin # combination.

The system displays the following fields in the “Stock Information” multiline:

New Serial #

The new serial number generated for the part.

New Lot #

The new lot number generated for the part.

Note: The “New Serial #” and/or “New Lot #”, will be generated only on confirmation of the part control type/ part type conversion document.

Condition

Use the drop-down list box to specify the condition of the part. The system lists the options “Overhauled”, “New”, “Serviceable” and “Unserviceable”.

The system leaves the field blank by default.

Certificate Type

Use the drop down list box to select the certificate type associated with the part. The system lists all the certificate types defined in the “Create Certificate Type” activity of the “Logistics Common Master” business component.

The system leaves the field blank by default.

Certificate Date

The date, in the specified date format, on which the certificate was issued.

Certificate #

The number identifying the certificate (Alphanumeric, 40).

Note: The condition and the certificate details must be entered, only if the “To Part Type” is set as “Component”.

Expiry Date

The date, in the specified date format, of expiry of the part.

Ensure the following:

  1. Condition

  2. Certificate #

  3. Certificate Type

  4. Certificate Date, which must be earlier than or the same as the current date.

Remarks

The additional comments pertaining to the part type / part control type conversion (Alphanumeric, 255).

User Defined Detail – 1

Any user-defined information regarding the part type / part control type conversion (Alphanumeric, 25).

User Defined Detail - 2

Any user-defined information regarding the part type / part control type conversion (Alphanumeric, 25).

To create the part type / part control type conversion document

Note: This action is workflow-enabled. Notification messages can be sent as per the settings you have defined in the "Workflow Management" business component.

The system creates the part type / part control type conversion document in “Fresh” status, if there are no open transactions for the part, irrespective of whether the total part quantity in stock is greater than zero or not.

The system creates the part type / part control type conversion document in “Draft” status, if there is any open transaction existing for the part.

Click here, if you wish to view the open transactions that must not exist for the part, if the part type / part control type document is to be created in “Fresh” status.

To confirm the part type / part control type conversion document

Note: This action is workflow-enabled. Notification messages can be sent as per the settings you have defined in the "Workflow Management" business component.

Note: The part type / part control type conversion document must be in “Fresh” status.

Note: Ensure that the part type / part control type conversion details are not modified, after clicking the “Create Conversion” pushbutton. 

Note: The system displays an error message, if any other concurrent user attempts to simultaneously modify the part type / part control type conversion details.

The system updates the status of the part type / part control type conversion document as “Confirmed”, only if there are no open transactions for the part.

The system performs the following on confirmation of the part type / part control type conversion document:

If the “To Part Control Type” is set as “Serial Controlled” or “Lot Controlled” or “Serial / Lot Controlled”:

If the “To Part Control Type” is set as “None”:

If the part type is converted from “Component” to “Expendable”:

If the part type is converted from “Expendable” to “Component”:

To proceed, carry out the following

The system displays the following in the “Record Statistics” group box:

Created by

The login ID of the user who created the part type / part control type conversion document.

Created Date

The date on which the part type/part control type conversion document was created.

Confirmed by

The login ID of the user who confirmed the part type / part control type conversion.

Confirmed Date

The date on which the part type / part control type conversion details were confirmed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Prerequisite

 

 

 

 

 

 

 

 

 

 

 

 

 

Creating part type/part control type conversion document – An overview

Create Part Type / Part Control Type Conversion - A summary of the activity

In this page, you can create a part type/ part control type conversion document, to store the part type / part control type conversion details, The conversion document will be created in “Fresh” status, if there are no open transactions for the part for which the part type/part control type is to be changed.

The conversion document will be created in “Draft” status, if there are any open transactions existing for the part

This page also enables you to confirm the part type/part control type document in “Fresh” status. On confirmation, if there exists no open transactions for the part, the part type/part control type conversion is carried out.

On conversion of the part type / part control type, the details such as reference status, issue basis, inspection type, are updated for the part in the respective business components.  If the part control type is changed to “Serial Controlled” or  “Lot Controlled” or “Serial-Lot Controlled”, then the new manufacturer serial number/ manufacturer lot number entered, and the internal serial number/internal lot number that are newly generated by the system, will be updated in the “Stock Maintenance” business components.

The system will consider the existing serial number, if a serial part is converted to serial-lot controlled part or vice-versa.

The system will consider the existing lot number, if a lot controlled part is converted to a serial-lot controlled part or vice-versa.

The system stores the login user ID along with the server date.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What you can do in this page

Convert the part type

Convert the part control type

Define the condition for a part

Define Certificate Details for a part

Define new manufacturer serial no/lot no

 

 

 

 

 

 

 

 

 

 

Convert the part type

You can convert the part type from “Component” to “Expendable” or from “Expendable” to “Component”.

Note: The part type gets converted on confirming the conversion document, only if there are no open transaction for the part during confirmation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Convert the part control type

You can change the part control type for a part of type “Expendable”.

Note: The part control type gets converted on confirming the conversion document, only if there are no open transactions for the part during confirmation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Define the condition for a part

You can specify the condition for the part for which the type is changed from “Expendable” to “Component”.

 

 

 

 

 

 

 

 

 

 

 

 

 

Define Certificate Details for a part

You can define the certificate details for a part for which the type is changed from “Expendable” to “Component”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Define new manufacturer serial no/lot no

You can define new manufacturer serial number / lot number for a part for which the control type is changed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open transactions

While creating or confirming the part type / part control type conversion document, you must ensure that there are no open transactions for the part. The following are considered to be open transactions:

Inventory Transactions:

1.      Allocated material requests (That is, the part must not be hard allocated against any material request).

2.       Material requests with requirement type “Specific”, in “Draft”, “Fresh”, “Authorized”, “Partially Received” or "Partially Issued"status.

3.       Issue documents in “Draft” or “Fresh” status.

4.       Stock transfer receipts in  “Draft” or “Fresh” status.

5.       Stock transfer issues for which stock transfer receipts are yet to be created, in “Confirmed” status.

6.       Stock transfer documents with transfer type set as “Specific”, in “Draft”, “Fresh” or “Authorized” status.

7.       Stock return documents in “Draft” or “Fresh” status.

8.       Stock status conversion documents in “Draft” or “Fresh” status.

9.       Stock correction documents in “Draft” or “Fresh” status.

10.    Unplanned receipts in “Draft” or “Fresh” status.

11.    Cycle count plans in “Draft” or “Confirmed” status.

12.    Cycle count sheets in “Draft”, “Confirmed”, “Counted”, “Pending Recount”, “Partially Counted”, “Partly Recounted”, or “Recounted” status.

13.    Loan orders in “Draft”, “Fresh”, “Returned”, “Authorized”, “Under Authorization”, “Amended”, “Under Amendment”, “Received”, or “Shipped” status.

14.    Rental orders in "Draft", "Fresh", "Under Authorization", "Released", "Returned", "Under Amendment", "Amended", "Shipped", "Acknowledged" or "Partially Closed" status.

15.    Loan/rental receipts in “Received” status.

16.    Repair orders in “Draft”, “Fresh”, “Released”, "Shipped", "Acknowledged”, “Quoted”, “Confirmed”, “Authorized”, “Under Authorization” or “Amended” status.

17.    Purchase orders of type “PBH Exchange” or “Exchange”, in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Under Authorization” or “Return” status.

18.    Blanket purchase orders in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Under Authorization”, “Revised” or “Return” status.

19.    Release slips in “Draft”, “Fresh”, “Open”, “Held”, “Amended”, “Under Amendment”, “Returned”, “Authorized”, “Under Authorization”, “Confirmed” or “Revised” status.

20.    Goods receipts in “Inspected”, “Partially Inspected”, “Partially Moved”, “Receipt Frozen” or “Received” status.

21.    Subcontract orders in "Draft", "Fresh", "Amended", "Authorized", “Partially Issued”, "Open" or "Held" status. 

22.    Return slips in “Fresh” status.

23.    Return slips in “Confirmed” status, for which the maintenance return has not been created or is in “Fresh” status.

Configuration Details:

24.   The part must not be associated with any active positions codes, as identified in the “Build Model Configuration”, “Build Aircraft Configuration”, “Build Part Configuration“, ”Build Component Configuration“ activities of the “Configuration” business component. Position codes upto the lowest level will be considered

25.    The part must not be associated with any ‘Position Based Interchangeability Rules’, ‘Intermixing rules’ or ‘ETOP twin position codes’ defined for the Aircraft Configuration or Model Configuration in the “Configuration” business component.

Maintenance Transactions:

26.    Technical logs in “Fresh” status, against which the part is planned, requested, issued or pending for return.

27.    Visit packages in “Fresh”, “Partly Released”, “Released” or “Confirmed” status, against which the part is planned, requested, issued or pending for return.

28.    Work units that are forecasted for the part.

29.    Hangar work orders in “Fresh”, “Scheduled”, “In-Progress” or “Completed status” against which the part is planned, issued, consumed or pending for return.

30.    Discrepancies and maintenance reports in “Pending”, “Deferred” or “Under Resolution” status.

31.    Component replacement transactions in “Fresh” status and component replacement transactions with object type “Others”.

32.    Workscopes in “Fresh”, “Released” or “Partially Released” status.

33.    Component work orders/piece part component work orders/make component work orders, in “Fresh”, “Scheduled”, “InProgress” or “Completed” status against which the part is planned, issued or pending for return.

34.    The part must not be associated with the ‘Effectivity Details’ or the ‘Configuration Change Details’ defined for maintenance change requests in “Fresh” or “Confirmed”status.

35.    The part must not be associated with the ‘Effectivity Details’, ‘Configuration Change Details’ or ‘Compliance Details’ defined for engineering orders in “Fresh” or “Released” status.

36.    Component warranty claims in “Fresh”, “Confirmed”, “Released”, “Revised”, “Pending Release” or “Freezed”.

Other Details:

37.    Planner group mapping as identified in the “Stock Demand Management” business component.

38.    Work units available in the Central Planning pending tray with job status "Pending".

39.    Prime part mapping. That is, the part must neither be defined as a prime part nor it should be mapped to a prime part. For example, if P1 is the part for which the part type / part control type is to be changed, then P1 must not be defined as a prime part for any other part, nor should any other part be defined as the prime part for P1.

40.    The part must not be defined as a MEL item / Position-based MEL item in the “Configuration” business component.