Replacing components

 

Retrieving component replacements based on task status

The tile cards display the breakup of the Component Removal tasks based on the exception status as illustrated below:

All

Shows the total count of the Component Removal tasks in all statuses.

Click the tile to view these tasks in the multiline.

Pending

Show the count of the Component Removal tasks in the status other than ‘‘Completed’.

Click the tile to view these tasks in the multiline.

Removed

Show the count of the Component Removal tasks wherein the component was removed.

Click the tile to view these tasks in the multiline.

Replaced

Show the count of the Component Removal tasks wherein the component was attached.

Click the tile to view these tasks in the multiline.

Others

Show the count of the Component Removal tasks wherein the component was

Click the tile to view these tasks in the multiline.

Retrieving component replacements based on exception

The tile cards display the breakup of the Component Removal tasks in the package based on the exception status as illustrated below:

All

The total count of Component Removal tasks in the package.

Click the tile to view these tasks in the multiline.

Rem. But Not Att.

The count of the Component Replacement transactions wherein the component has been removed but not replaced yet.

Click the tile to view these tasks in the multiline.

Force Part Change

The count of component replacement tasks with Record Option as ‘Force Part Change’.

Click the tile to view these tasks in the multiline.

Part Not Issued

The count of component replacement tasks wherein the removed component was not returned to warehouse or routed to work center for maintenance or repair.

Click the tile to view these tasks in the multiline.

Part Routed

The count of component replacement tasks wherein the removed component was routed to the designated work center.

Click the tile to view these tasks in the multiline.

Retrieving component removal tasks based on specific criteria

The tile cards display the breakup of the Component Removal tasks based on the exception status as illustrated below:

Search By

Use the drop-down list box to select the basis for retrieving the component removal task. The drop-down list box displays the following: Attached Part #, Attached Serial #, Removed Part # and Removed Serial #.

Show Replaced

Select the check box to retrieve records for which CR # has already generated. To exclude records for which CR # has not yet been generated, leave the check box unselected.

Component Replacement #

To retrieve specific CR record, enter the CR #. You can also include wild cards intermittently with the CR # to retrieve CR records with CR # similar to the value you specify here.

Object Type

To retrieve CR records associated with specific object type, select the object type from the drop-down list box. The drop-down list box displays the following: Component, Miscellaneous and Other Parts.

CR Status

To retrieve CR records in specific status, select the status from the drop-down list box. The drop-down list box displays the following statuses:

  • Cancelled

  • Removed

  • Replaced

  • Error-Removed

  • Error-Replaced

  • Error

  • Fresh

  • Install Reverse

  • Removed Reversal

Record Mode

To retrieve CR records created for specific record mode, select the record mode from the drop-down list box. The drop-down list box displays the following: Normal and Force Part Change.

Removal Disposition

To retrieve CR records associated with specific user-defined removal disposition, select the removal disposition from the drop-down list box. The drop-down list box displays the Active entities defined under the entity type Disposition Code in the Define Process Entitles activity of Common Master.

Search On

Use the drop-down list box to select an additional attribute based on which you want to retrieve CR records. The drop-down list box displays the following attributes from which you can select one:

  • Aircraft Level #

  • Removal Reason

  • Removal Remarks

  • Employee #

  • Source A/C Reg #

  • Source Comp. #

Enter the value for the attribute in the adjacent input box.

The multiline displays the following details for the tasks:

Viewing/updating retrieved data

The multiline displays the following details for the tasks:

Error

The Error code, if the component replacement task has encountered an error.

CS

Indicates the status of the Component Replacement transaction by means of color code:

  • Red  – Failed

  • Orange – Force Part Change

  • Green – Closed / Completed

Source Task/Discrepancy #

The task or discrepancy that necessitated the component replacement

Help facility available

Tracking #

The code identifying the log leaf which contains the component replacement details.

Action

Use the drop-down list box to specify the action to be performed on the removed component. The system displays the following option: “Replace”, “Remove”, “Attach”, “Cannibalize” and “Swap”.

Process Parameter dependency: If the process parameter “Allow Swap and Cannibalization across Aircrafts?” under the entity type Package Type and the entity “All user defined package types including Log Card' in the Define Process Entities activity of Common Master is set as 1 for Yes, you can select Swap or Cannibalize as the action only if the source aircraft is same as the aircraft in which the component replacement is being executed against the execution document.

Object Type

Use the drop-down list box to specify the type of object being removed. The system displays the following options: “Component”, “Other Parts” and “Miscellaneous”. The system displays “Component” by default.

Rem. Part #

The part that was removed from the aircraft / NHA.

Help facility available

The multiline displays the following details for the tasks:

Removed Part Description

The description of the  removed part # in the CR transaction.

 

  • Enter the following in the multiline.

Rem. Serial #

The serial # of the part removed from the aircraft / NHA

Help facility available

Rem. Qty

The quantity of the part removed.

Att. Part #

The part attached in place of removed part.

Help facility available

The multiline displays the following details for the tasks:

Att. Part Description

The description of the attached part # in CR transaction.

 

  • Enter the following in the multiline.

Att. Serial #

The serial # of the attached part.

Help facility available

Auto Issue?

Check this box to indicate auto issue of installed part to the work center.

By default, this box appears checked.

Note: This check box will be visible to the user only if

  • ‘Allow Direct Part Consumption?’ option is set as “Yes” for the package type in Define Process Entities activity (Common Master business component)

  • Source is set as “Replace” or “Attach’

  • Object Type is “Component” / “Other Parts”

Att. Qty.

The quantity of part attached.

A/C Level #

The level code from which the part has been taken for installation. Data entry in this field is mandatory, if the “Record Mode” is set as “Force Part Change” and if ‘Serial # Type’ is set as “New”.

Help facility available

A/C Position #

The position code from which the part has been taken for installation. Data entry in this field is mandatory, if the “Record Mode” is set as “Force Part Change” and if ‘Serial # Type’ is set as “New”.

Help facility available

Rem. Disposition

Use the drop-down list box to specify the type of work performed on the part being removed. The system lists all the ‘Active’ entities of Entity Type "Disposition Code" for which the process parameter ‘Applicable Document’ is set as "Aircraft Maint. Exec. Ref #" or "Both" and the parameter ‘Initial Disposition ?’ or ‘Final Disposition ?’ is set as "Yes" in the “Define Process Entities” activity of the “Common Master” business component.

For offline usage (i.e. ‘Usage Mode’ set as "Offline" in the “Configurator” business component), the following the disposition codes satisfying the following conditions are lot listed in the drop-down:

  • ‘Removed Core Condition’ set as "Phased-Out".

  • ‘Create Order on disposition’ set as "Yes”.

  • 'Recommendation for Phase Out' set as "Yes".

Data selection in this field is mandatory, when you save and confirm the component replacement transactions. This check need not be performed for attach-only transaction.

Based on the disposition selected in the drop-down list box, the condition of the removed part is displayed alongside, in accordance with the process parameter ‘Removed Core Condition?’ set in the ‘Common Master” business component against the ‘Disposition Code’ entity. The possible values could be “Phased Out”, “Unserviceable” or “Serviceable”.

The multiline displays the following details for the tasks:

Rem. Condition

The condition of the removed part, such as Unserviceable or Phased Out.

Rem. Reason

Use the drop-down list box to select the reason # relevant for the removal of the part. The system lists all the ‘Active” Reason Descriptions that are available in the “Common Masters” business component, in alphabetical order.

Data selection in this field is mandatory, if the Source is set as “Remove”, “Replace”, “Cannibalize” or “Swap”.

Rem. Remarks

Additional information on the component removal or removed part.

Serial # Type

Use the drop-down list to select the serial number type of the removed part. The system lists the options “Existing” and “New”. For offline usage, only “Existing” is listed.

By default, the system sets the field as “Existing”. Ensure that this field is set as “New”, if a new serial number must be generated for a serial controlled part.

The system does not display the above field, if “Object Type” is selected as “Miscellaneous”.

Rem. MSN #

The manufacturer serial number of the removed part.

The multiline displays the following details for the tasks:

Comp. Repl. #

The number identifying the component replacement.

Status

The status of the component replacement.

Record Mode

Use drop-down list box to select the mode of recording the component replacement transaction. The system lists the following options:

§  Normal – Select this option if the component replacement transaction must be executed normally, without recording any errors.

§  With Error – Select this option if the errors encountered during the component replacement transaction, must be recorded.

The system displays “Normal” by default.

The “With Error” option will be available only if the “Permit Error Logging of Component Replacements?” field is set as “Yes” in the “Set Options” activity of the current business component.

Date & Time

The date and time of the component replacement transaction. Mandatory.

The system converts the date and time entered here into server equivalent date and time, based on the conversion factor defined in the “Common Masters” business component, for the ‘Station’ selected in the “Exe. Details” section.

Removal Date & Time integrity Check:

The converted Date & Time must be equal to or later than the “Attachment Date and Time” of that ‘Position Code – Level Code’ combination available in the configuration of the aircraft in the “Configuration” business component, if the following conditions are satisfied:

·         For a component replacement record, ‘Object Type’ is “Component” or “Others”.

·         ‘Record Mode’ is “Normal”.

·         ‘Source’ is other than “Attach”.

Attachment Date & Time integrity Check:

The converted Date & Time is equal to or later than the last 'Removal Date & Time' of the Position Code - Level Code combination available in the “Configuration” business component, if the following conditions are satisfied.

  • For a Component Replacement record, 'Object Type' is "Component" or "Others".

  • 'Record Mode' is 'Normal'.

  • 'Attachment Status' of the Position Code - Level Code combination is “Removed”.

  • 'Source’ selected is 'Attach'

Conf. Failure?

Use the drop-down list box to indicate whether the part was removed on the basis of suspected failure or confirmed failure.  Teh drop-down list box displays No or Yes.

Employee #

The identification code of the employee who carried out the component removal, attachment or replacement.

Help facility available

Ret. Classification

Use the drop-down list box to select the Repair Classification associated to the task. Repair classification is specified in order to differentiate the tasks which are over and above the contract (COA - Contract Over and Above) between the operator and the MRO. The system lists all the ‘Active’ quick codes of type “Repair Classification” defined in the “Maintenance Task” business component.

Ret. Warehouse #

Use the drop-down list box to select the return warehouse to which the removed part must be sent back. The system lists all the unique Excess Serv. Return Warehouse, Serv. Core Return Warehouse, U/S Ret. Warehouse, Ext. Repair Warehouse, Cust. U/S Shipping Warehouse, Cust. Serv. Shipping Warehouse and Scrap Warehouse corresponding to all the part types mapped for all distinct task / discrepancy work centers available in the A/C Maint. Exe. Ref. Document.

Data selection in this field is mandatory, if:

·         Source is set as “Remove”, “Replace” or “Cannibalize”.

·         Object Type is “Component” or “Other Parts”.

·         ‘Auto Return of Parts on Removal’ is set as “Required” for the Package Type in the “Common Master” business component.

·         ‘Create Order on Disposition’ is set as “Not Required” (or) 'Create Order on Disposition' for the Rem. Disposition / Codn. is set as "Execution Order" and Removed Part # is not to be routed for internal repair (as defined in the “Aircraft” business component).

Ret. WH - Zone #

The number identifying the zone in the warehouse to which the removed part must be sent back.

Ret. WH - Bin #

The number identifying bin in the zone of the  warehouse to which the removed part must be sent back.

Help facility available

Source A/C Reg #

The registration number of the aircraft from which the component was taken for installation. If the Source is “Swap” or “cannibalize”, ensure that the aircraft registration number is “Active” as defined in the “Create Aircraft Information” activity of the “Aircraft” business component, and is in status other than “Frozen”.

Ensure that a value is specified in this field if the “Source” drop-down list box is specified as “Cannibalize” or “Swap” and the Ex-Component number is not specified.

If the Source is “Swap” or “cannibalize”, ensure that the aircraft registration number is “Active” as defined in the “Create Aircraft Information” activity of the “Aircraft” business component, and is in status other than “Frozen”.

Help facility available

Source Component #

The number identifying the component (Higher Assembly) from which the Installed Part # / Serial # was removed. Ensure that the component number entered here is a valid component as defined in the “Aircraft” business component.

Ensure that the component number entered is attached to the aircraft registration number specified in the “Source Aircraft #” field as defined in the “Configuration’ business component.

Help facility available

The multiline displays the following details for the tasks:

Gen. Order #

The code identifying the shop work order / repair order generated corresponding to the Component Replacement transaction.

Gen. Order Status

The status of the generated shop work order / repair order.

Exe. Facility

Use the drop-down list box to indicate whether the removed part will be sent to an external repair agency or internal work center for maintenance work. The drop-down list box displays In-house and Outsource.   

  • Select In-house to generate a shop work for the removed part

  • Select Outsource to generate a repair order for the removed part

!    Note: The “Create Order on Disposition” process parameter must be set as Execution Order for the disposition code of CR

Execution Order for the disposition code of CR

Exe. Facility as set for part

 

Exe. Facility as selected by user in Parts Hub

Impact on routing of removed part

Execution Order

In-house

Blank

On click of Change Part, the Exe. Facility is set to In-house and a shop work order is generated for the part, , if not specified in the CR

Execution Order

Outsource

Blank

On click of Change Part, the Exe. Facility is set to Outsource and a repair order is generated for the part, , if not specified in the CR

Execution Order

In-house

In-house

On click of Change Part, a shop work order is generated for the part against the work center as defined for the part in the Maintain Maintenance Information for Parts activity, if not specified in the CR

Execution Order

Outsource

Outsource

On click of Change Part, the repair order is generated for the part against the repair agency as defined for the part in the Maintain Maintenance Information for Parts activity, if not specified in the CR

Execution Order

In-house & Outsource

In-house

On click of Change Part, a shop work order is generated for the part against the work center as defined for the part in the Maintain Maint. Information for Parts activity, if not specified in the CR

Execution Order

In-house & Outsource

Outsource

On click of Change Part, the repair order is generated for the part against the repair agency as defined for the part in the Maintain Maintenance Information for Parts activity, if not specified in the CR

The multiline displays the following details for the tasks:

Rep. Agency #

The repair agency identified for performing external repair on the removed part.

Group ID

The identifier that will group multiple removals.

Work Requested

The description of the maintenance work that must be executed on the part after it is removed from aircraft.

Note: By default, the system retrieves Work scoping Comments recorded in the “Edit Package Additional Information” page here based on the process parameter “Display Work scoping comments in Work requested field during Component Replacement?” under the entity type 'Package Type' and the entity 'All Packages' in the Define Process Parameters activity of Common Master. The following table illustrates the default behavior of the field depending on the process parameter value.

Process parameter value

Impact on default display of the Work Requested field

0 / Not Allowed

The field displays blank.

1 / Allowed for Job Type On-wing

Work scoping Comments from Edit Package Additional Information page will be defaulted for tasks/discrepancies with Job Type as On-wing only,

2 / Allowed for Job Type Component Removal

Work scoping Comments from Edit Package Additional Information page will be defaulted for tasks / discrepancies with Job Type Component Removal only,

3 / Allowed for Job Type On-wing / Component Removal

Work scoping Comments from Edit Package Additional Information page will be defaulted for tasks / discrepancies with Job Type Component Removal or On-wing,

 

Certificate Type

Use the drop-down list box to select the certificate type that must be issued for the part removed from aircraft. The drop-down list box displays:

  • Active certificate types defined for the removed part in the Create Certificate Type activity under Logistics Common Master, if the attribute "Create Order on disposition?" is set as "Execution Order" in Common Master for the disposition selected in the “Rem. Disposition/Condn” field.

  • Not Applicable, if the attribute "Create Order on disposition?" is set as "Not Required" in Common Master for the disposition selected in the 'Rem. Disposition/Condn.' field,

The multiline displays the following details for the tasks:

Latest Return

The number identifying the latest material return document created for the removed part.

Return # Status

The status of the return document created for the removed part.

Rem. Component #

The component # of the removed part # - serial #.

Att. Component #

The component # of the attached part # - serial #.

Message Center

Error and success messages for all the validations.

Saving component replacement details

Creating component replacement details

A single shop work / repair order to be created for a Group ID. In other words, a single shop work order / repair order will be created for all component removals with the same group ID.

Process parameter value

Impact on generation of Material Return # for removed parts

"0" for ‘Not Required’

The system generates unique Return # for each of the selected CR # transactions

The Latest Return # column displays the newly generated Return #

“1” for ‘Required’

The system generates single Return # for all the the selected CR # transactions

The Latest Return # column for all the selected records will commonly display the newly generated Return #

 

Deleting component replacement record